If search results do not exist, please search by others keyword. Remove both seats and the plastic seat pans under the seats. Remove the air-box by removing the cross-bar support that runs under honda xrm 110 parts catalogue pdf air-box to the framing on each side by the seat framing and disconnect the air box from the carburetor and from the plastic intake in the rear.

Disconnect the engine breather hose from the bottom of the air box 5. Set the air-box to the side 6. Disconnect the plug going to the stock carburetor, this is the electronic choke. To install, remove the stock carb per Yamaha shop manual procedures. Install Mikuni HSR carb into intake manifold and tighten manifold clamp. Install new HSR series throttle cables and adjust cable slack per Yamaha shop manual procedures. Hook fuel line to HSR carb and fasten clamp.

Start motorcycle and fine tune HSR carb for proper running per supplied Mikuni tuning manual. NOTE: Mikuni HSR series carburetors are designed for gravity-feed fuel systems. GENERAL INFORMATION MOTORCYCLE IDENTIFICATION EB100010 VEHICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the right side of the steering head. MODEL LABEL The model label 1 is affixed to the frame.

This information will be needed to order spare parts. 1-2 IMPORTANT INFORMATION GEN INFO EB101000 IMPORTANT INFORMATION PREPARATION FOR REMOVAL PROCE- DURES 1. Remove all dirt, mud, dust and foreign material before removal and disassembly. Removing The Stock Components Although the PM Drive Side Brake System can be installed with the swing arm bolted to the frame, we recommend removing it for better access as well as repainting. Begin by removing rear wheel,stock brake components and belt guard from swing arm. Slide assembly to center position of tab and axle spans. Once you have found al1 the identification nurnbers, record thern for reference when nbuying parts.

Whenever possible, take the worn pari to the dealer so direct cornparison with the new cornponent can be rnade. Along the trail frorn the rnanufacturer to the parts shelf, there are nurnerous places that the part can end up with the wrong nurnber or be listed incorrectly. While dealers can obtain virtually every part for your rnotorcycle, the accessory shop is usually lirnited to norrnal high wear iterns such as shock absorbers, tune-up parts, various engine gaskets, cables, chains, brake parts, etc. Rarely will an accessory outlet have rnajor suspension cornponents, cylinders, transrnission gears, or cases. CBRs are allocated current year UK registration letter plates.

Before removal and disassembly, remove all dirt, mud, dust and foreign material. Use only the proper tools and cleaning equipment. When disassembling, always keep mated parts together. Mated parts must always be reused or replaced as an assembly.

During disassembly, clean all of the parts and place them in trays in the order of disassembly. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. EAS00024 BEARINGS AND OIL SEALS Install bearings and oil seals so that the manufacturer’s marks or numbers are visible. When installing oil seals, lubricate the oil seal lips with a light coat of lithium-soap-based grease.

Use proper tools and cleaning equipment. When disassembling the machine, always keep mated parts together. During machine disassembly, clean all parts and place them in trays in the order of disassembly. Bend lock tabs along the bolt or nut flats after the bolt or nut has been tightened to specification. EB101040 BEARINGS AND OIL SEALS 1.

Install bearings and oil seals so that the manufacturer’s marks or numbers are visible. When installing oil seals, apply a light coating of lightweight lithium base grease to the seal lips. Installation To prevent accidental vehicle start-up, which could cause death or serious injury, remove maxi-fuse before proceeding. Kit Numbers 41279-04, 41282-04, 41463-05, 41467-05, 41633-05, 41634-05, 41640-05, and 41639-05 1 of 3 Figure 1. If search results do not exist, please search by others keyword.

Remove both seats and the plastic seat pans under the seats. Remove the air-box by removing the cross-bar support that runs under the air-box to the framing on each side by the seat framing and disconnect the air box from the carburetor and from the plastic intake in the rear. Disconnect the engine breather hose from the bottom of the air box 5. Set the air-box to the side 6.

Disconnect the plug going to the stock carburetor, this is the electronic choke. To install, remove the stock carb per Yamaha shop manual procedures. Install Mikuni HSR carb into intake manifold and tighten manifold clamp. Install new HSR series throttle cables and adjust cable slack per Yamaha shop manual procedures. Hook fuel line to HSR carb and fasten clamp. Start motorcycle and fine tune HSR carb for proper running per supplied Mikuni tuning manual. NOTE: Mikuni HSR series carburetors are designed for gravity-feed fuel systems.

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